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Introduction

This is a guide to build Helical UHF Antenna v2. The central frequency is 434Mhz and the antenna is can be Left-Hand or Right-Hand Polarized.

Needed Files

All needed files are available in the SatNOGS Helical Antenna Repository: https://github.com/satnogs/satnogs-anten...

summary files for RHCP antenna in stl and dxf format

Helical-434-8-RHCP.stl

Helical-434-8-RHCP.dxf

summary files for LHCP antenna in stl and dxf format

Helical-434-8-LHCP.stl

Helical-434-8-LHCP.dxf

printable blueprint file for RHCP in dxf and pdf format

Helical-434-RHCP-printBase.dxf

Helical-434-RHCP-printBase.pdf

printable blueprint file for LHCP in dxf and pdf format

Helical-434-LHCP-printBase.dxf

Helical-434-LHCP-printBase.pdf

6 radial base file for plexiglass or polycarbonate base

Helical-434-6radialBase.dxf

Helical-434-6radialBase.pdf

plexiglass or polycarbonate triangular connector files

Helical-434-Triangle.dxf

Helical-434-Triangle.pdf

cooper matching triagle

Helical-434-CooperTriangle.dxf

Helical-434-CooperTriangle.pdf

dimensions table

Helical-434-8.xls

Characteristics calculation site.

http://www.vk2zay.net/calculators/helica...

All calculations are on axial mode

Any change of the pipes diameter must take into consideration the fact that they are attached on constant diameter of 220mm

Precise dimensions are provided on the files linked

For RHCP and LHCP antennas

Letters A,B and C are marking the 3 PVC pipes

The RHCP design uses a Β-Α-C arragement and the LHCP a C-A-B arrangement

  1. Position and secure the printout of the base on your workbench
    • Position and secure the printout of the base on your workbench

    • Position the reflector grid axially, and mark a perimeter of 552mm to cut.

    • Cut the the perimeter and adjust adhesive tape around it to avoid cutting ourselves.

    • Optionally after finishing up and positioning our antenna on a rotator tape can be removed.

  2. Position the plexiglass 6 radial base on the corresponding mark on the printout. In the case of a LHCP antenna, follow the picture provided, for a RHCP antenna it should be vice-versa.
    • Position the plexiglass 6 radial base on the corresponding mark on the printout. In the case of a LHCP antenna, follow the picture provided, for a RHCP antenna it should be vice-versa.

    • Stabilize the plexiglass on the printout using adhesive tape. Position the reflector on the plexiglass and use tie-ups and small wires to tie-up the six small peripheral holes and the 3 inner holes that will not be used to place PVC pipes through them.

    • Cut the grid on the positions the pipes and the N-type connector will be placed.

  3. Cut 3 PVC pipes 1430mm long
    • Cut 3 PVC pipes 1430mm long

    • Connect them in parallel and mark a straight line through all three of them

    • This line will be used for the horizontal positioning of the contacts with the helical and the triangular plexiglass supports.

  4. Mark the bottom of your pipes as A,B and C.
    • Mark the bottom of your pipes as A,B and C.

  5. Mark the positions of the helical and the plexiglass supports on each pipe using the provided dimensions table starting by -40mm
    • Mark the positions of the helical and the plexiglass supports on each pipe using the provided dimensions table starting by -40mm

  6. Using the printout mark the triangular plexiglass on the alligment of the tube center as depicted
    • Using the printout mark the triangular plexiglass on the alligment of the tube center as depicted

  7. Position the tubes on the plexiglass base and adjust the triangular stabilizers on their corresponding positions
    • Position the tubes on the plexiglass base and adjust the triangular stabilizers on their corresponding positions

  8. Turn the pipes to align to the marks on the triangular stabillizers
    • Turn the pipes to align to the marks on the triangular stabillizers

  9. Apply PVC-plexiglass glue and stabilize the second triangular stabilizer first.
    • Apply PVC-plexiglass glue and stabilize the second triangular stabilizer first.

    • Don’t apply glue to the first stabilizer because it will be fixed on the final antenna application on the ground station.

    • Glue the basis and the third triangular stabilizer. Apply glue to both sides and let it be rigid.

  10. In our example we will use brass wire, 1.5mm wide from a 60cm diameter packaging. We cut more than 6m. (our final length shall be 5696mm). Due to the fact that one turn equals 5696/8=712mm the diameter must be 712/π=226mm aprox. Turning must be clockwise or counter-clockwise depending whether it’s a RHCP or a LHCP antenna. Using any cylindrical object (in our case kitchen ware) we turn the wire in 23-24cm perimeter.
    • In our example we will use brass wire, 1.5mm wide from a 60cm diameter packaging. We cut more than 6m. (our final length shall be 5696mm).

    • Due to the fact that one turn equals 5696/8=712mm the diameter must be 712/π=226mm aprox. Turning must be clockwise or counter-clockwise depending whether it’s a RHCP or a LHCP antenna.

    • Using any cylindrical object (in our case kitchen ware) we turn the wire in 23-24cm perimeter.

Pierros Papadeas

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