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Newer

SatNOGS Rotator v3 Mechanical Assembly

Written By: Pierros Papadeas (and one other contributor)

Comments: 21
Favorites: 1
Completions: 3

Difficulty

Moderate

Steps

Time Required

Suggest a time??

Step 1 Azimuth Frame

In this step we are constructing the frame.

You will need 4x T slot 20x20 L160, 9x T slot 20x20 L102, 20x Hidden corner connection slot 6.

Start by assembling using a 2mm Allen key.

In this step we are constructing the frame.
You will need 4x T slot 20x20 L160, 9x T slot 20x20 L102, 20x Hidden corner connection slot 6.
Start by assembling using a 2mm Allen key.
Beware of the correct hidden corner connection orientation.
You can find the assembly diagram here:

Step 2 Azimuth frame 2

You should now have a complete frame.
Make sure you dont fasten the holding connectors for the extra L102 beam on one side.

Step 3 Side assembly

3D printed: Axis side with homing sensor, Axis side, 2x Ball bearing housing

For this step you will need:
3D printed: Axis side with homing sensor, Axis side, 2x Ball bearing housing
8x M5-20 screws, 8x M5 nuts
2x Ball Bearing 6007ZZ
Insert the 8 nuts in the pockets of the axis sides.
Attach the ball bearing housings on the back of each axis side and fasten it with M5-20 screws as shown.

Step 4 Side assembly 2

Finally, place the ball bearings inside the pockets created.

Finally, place the ball bearings inside the pockets created.

Step 5 Worm gear assembly

In this step you will need:
3D Printed: Worm gear
Thread lock glue
2x M5 nut, 2x M5 washer, 90mm M5 threaded rod
Apply glue as shown.
Follow the diagram for the dimensions.

Step 6 Side worm assembly 1

In this step you will need:
The previous worm gear assembly.
3D Printed: Worm mount
2 ball bearings 625ZZ
4x M5 nut slot 6, 4x M5-10 screws, 2x M5-10 washer.
Insert the ball bearings inside the pockets of the mounts. Then screw the bolts into the nuts slot6 as shown in the pic.
Finally slide the worm mounts in the slot 6 rails as shown. First the one without the gear assembly first, then the second with the gear assembly as shown.
Don't forget the washer between the ball bearings and the worm gear assembly.